Wood Pellet Mill Spare Parts Ring Die From Reliable Supplier

Model NO. MUZL600 Bulking Machine Type Twin Screw Bulking Machine Expanding Method Wet Expansion Condition New Applicable Materials Shape Granular Type of Ring Dies as Per Drawing of Clients Material Stainless Steel,Alloy Steel or Customized Size Customized Application for Pellet Mill Spare Part Hole Taper Uniform Treatment Heat Treatment Inner Diameter 0.25-1m Hardness 52-60 HRC Service Life 1000 Hours or More HS Code 84369900, 84369900 Trademark Weikeer Transport Package Wooden Case Specification Size according to different type Origin Jiangsu

Product Description

Wood Pellet Mill Spare Parts Ring Die from Reliable Supplier

Weikeer can manufacture different kinds of ring dies according to clients’ requirementsThe products are widely applied to large, medium & small-sized aquaculture, food and feed mills, livestock farms, poultry farms, individual farmers and small & medium-sized farms, farmers or large, medium & small-sized feed mills, which are feed processing machinery for directly pressing corns, bean pulp, straws, grass, rice husks and other shattered objects into granules.

Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.

Introduction of pellet machine ring die

1. Material of the ring die: X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy steel) or customized2. Hardness of ring dies:52-60HRC3. Diameter of ring die can do:1.0mm up to 28mm4. Pellet die type can do:Ring Die or Flat Die5. Outer diameter can do:Outer diameter up to 1800mm6. Pellet Die model we can customize:CPM, Buhler, CPP, OGM, Zhengchang(SZLH/MZLH),Amandus Kahl, Muyang(MUZL), Yulong(XGJ), AWILA,PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill; etc. We can also customize for you according to your drawing.Relation between die hole structure and pelleting1.Straight hole and release stepped holeIt is suitable for compound feed processing2.External conical holeIt is suitable for the processing of high-fibre feed like de-fat chaff3.Internal conical hole and compression-type stepped holeThis applicable for the process of herbage powder feed of light proportionWe should try to avoid using release stepped hole(pressure-relief vent)Because discharing is not easy for holes in the rows of the edge of ring die, pressure-relief vent is designed there.We need to maintain and check the pellet mill’s spare parts: ring dies, roller assembly,roller shell, gear shaft,screws, bearings, coupling etc. Because they are take up about 8% of the machine cost every year (primary for such as wood chipper, hammer mill and pellet mill.)Specification customized:We can supply ring die forall the main brandsof pellet machine such asANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT(UMT), MATADOR(UMT), MABRIK,BUEHLER, PALADIN, PTN, YIAD,JIATONG,PROMILL,YEMMAK etc.Custom dimensions and drawings of ring die are welcome.Following are the normal Model of each brand:For Zhengchang pellet mill:SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etcFor Muyang pellet mill:MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)For Awalia pellet mill: Awalia 420, Awalia350, etcFor Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, etc.For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etcMain Manufacturing Process of Ring die1.Forging and Lathing:Extremely precise forging and lathing assure high dimensional accuracy, bright and clean surface.2.Die Hole processing:Advanced Germany gun drill equipment, tools and drilling hole software are used indie hole processing:High accuracy of die hole positon;High rotating speed and imported tools and cooling liquid ensures process conditions as drilling required;Small roughness of the processed die hole, ensure pelleting output and quality;Quality and service life of die is guaranteed.3.Vacuum heat treatmentFunction:Ring die surface:No oxidation reaction;Die hole inner surface:Original smoothness;High stability, High hardness;High tenacityCompression Ratio of Ring DieGenerally speaking, the higher the compression ratio, the denser the finished pellets.But it does not mean that the higher the compression ratio, the better the pellet quality.Compression ratio should be calculated based on raw material for making pellets and type of feed.Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.Hole Diameter(mm)Compression RatioPoultry&livestock feed2.5-4.51:4-1:8Fish&Shrimp feed1.0-2.51:16-1:28Biomass&Wood pellet6.0-12.01:4-1:8The most common structure of die hole are straight hole;Release stepped hole;External conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.ModelMaterialTypeFeedTypeHolesDiameterofringdie1Highstarchfeedφ2-φ62PelletoflivestockandpoultryHighenergyfeedφ2-φ63PelletofaquafeedHighproteinfeedφ1.5-φ3.54PelletofcompoundfertilizerFeedincludeureaφ3-φ65PelletofhopsHighfibrefeedφ5-φ86PelletofchrysanthemumHighfibrefeedφ5-φ87PelletofpeanutshellHighfibrefeedφ5-φ88PelletofcottonseedhullHighfibrefeedφ5-φ89PelletofturfHighfibrefeedφ5-φ8WARM TIPSHow to maintain and inspect the ring die?1.The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as aresult of tramp metal;2.Material should be evenly distributed across the whole working area;3.Make sure that all holes work uniformly, opening the clogged holes if necessary;4.When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.FAQ:1.Q:Are you atrading company or amanufacturer?A:We are amanufacturer, which has almost 20 years of experience in this industry.2.Q:How can Iget to your company?A:You can get aflight to Nanjing Lukou Airport.Then you can take the high-speed railway from Nanjing station to Liyang station. OrWe will go to pick up.3.Q:Do you have some foreign customers using your pellet mill die?A:Yes, we have.Our company has established business relationships with customers in South Africa, Canada,Vietnam, Argentina, New Zealand, Peru, India,Pakistan, Ecuador etc.4.Q:How long can your ring die be used?A:Our ring die has long service life.The service life time is about 1000-2000 hours.5.Q:What are the factors affecting the lifespan of adie?A:There are many factors affect the service life of adie:The composition of raw materialThe characteristics of raw materialThe moisture and fat content of material before pelletizingThe particle size of the mashThe heat conditioning of the mashThe pellet mill controlsMany others6.Q:How to buy your pellet mill spare parts?A:Just tell us the brand and model of your pellet machine, we will make the precise pellet mill spare parts for you.Welcome to visit us!

Basic Info

Model NO. MUZL600 Bulking Machine Type Twin Screw Bulking Machine Expanding Method Wet Expansion Condition New Applicable Materials Shape Granular Type of Ring Dies as Per Drawing of Clients Material Stainless Steel,Alloy Steel or Customized Size Customized Application for Pellet Mill Spare Part Hole Taper Uniform Treatment Heat Treatment Inner Diameter 0.25-1m Hardness 52-60 HRC Service Life 1000 Hours or More HS Code 84369900, 84369900 Trademark Weikeer Transport Package Wooden Case Specification Size according to different type Origin Jiangsu

Product Description

Customer Question & Answer Ask something for more details (0)

Wood Pellet Mill Spare Parts Ring Die from Reliable Supplier

Weikeer can manufacture different kinds of ring dies according to clients’ requirementsThe products are widely applied to large, medium & small-sized aquaculture, food and feed mills, livestock farms, poultry farms, individual farmers and small & medium-sized farms, farmers or large, medium & small-sized feed mills, which are feed processing machinery for directly pressing corns, bean pulp, straws, grass, rice husks and other shattered objects into granules.

Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.

Introduction of pellet machine ring die

1. Material of the ring die: X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy steel) or customized2. Hardness of ring dies:52-60HRC3. Diameter of ring die can do:1.0mm up to 28mm4. Pellet die type can do:Ring Die or Flat Die5. Outer diameter can do:Outer diameter up to 1800mm6. Pellet Die model we can customize:CPM, Buhler, CPP, OGM, Zhengchang(SZLH/MZLH),Amandus Kahl, Muyang(MUZL), Yulong(XGJ), AWILA,PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill; etc. We can also customize for you according to your drawing.Relation between die hole structure and pelleting1.Straight hole and release stepped holeIt is suitable for compound feed processing2.External conical holeIt is suitable for the processing of high-fibre feed like de-fat chaff3.Internal conical hole and compression-type stepped holeThis applicable for the process of herbage powder feed of light proportionWe should try to avoid using release stepped hole(pressure-relief vent)Because discharing is not easy for holes in the rows of the edge of ring die, pressure-relief vent is designed there.We need to maintain and check the pellet mill’s spare parts: ring dies, roller assembly,roller shell, gear shaft,screws, bearings, coupling etc. Because they are take up about 8% of the machine cost every year (primary for such as wood chipper, hammer mill and pellet mill.)Specification customized:We can supply ring die forall the main brandsof pellet machine such asANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT(UMT), MATADOR(UMT), MABRIK,BUEHLER, PALADIN, PTN, YIAD,JIATONG,PROMILL,YEMMAK etc.Custom dimensions and drawings of ring die are welcome.Following are the normal Model of each brand:For Zhengchang pellet mill:SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etcFor Muyang pellet mill:MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)For Awalia pellet mill: Awalia 420, Awalia350, etcFor Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, etc.For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etcMain Manufacturing Process of Ring die1.Forging and Lathing:Extremely precise forging and lathing assure high dimensional accuracy, bright and clean surface.2.Die Hole processing:Advanced Germany gun drill equipment, tools and drilling hole software are used indie hole processing:High accuracy of die hole positon;High rotating speed and imported tools and cooling liquid ensures process conditions as drilling required;Small roughness of the processed die hole, ensure pelleting output and quality;Quality and service life of die is guaranteed.3.Vacuum heat treatmentFunction:Ring die surface:No oxidation reaction;Die hole inner surface:Original smoothness;High stability, High hardness;High tenacityCompression Ratio of Ring DieGenerally speaking, the higher the compression ratio, the denser the finished pellets.But it does not mean that the higher the compression ratio, the better the pellet quality.Compression ratio should be calculated based on raw material for making pellets and type of feed.Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.Hole Diameter(mm)Compression RatioPoultry&livestock feed2.5-4.51:4-1:8Fish&Shrimp feed1.0-2.51:16-1:28Biomass&Wood pellet6.0-12.01:4-1:8The most common structure of die hole are straight hole;Release stepped hole;External conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.ModelMaterialTypeFeedTypeHolesDiameterofringdie1Highstarchfeedφ2-φ62PelletoflivestockandpoultryHighenergyfeedφ2-φ63PelletofaquafeedHighproteinfeedφ1.5-φ3.54PelletofcompoundfertilizerFeedincludeureaφ3-φ65PelletofhopsHighfibrefeedφ5-φ86PelletofchrysanthemumHighfibrefeedφ5-φ87PelletofpeanutshellHighfibrefeedφ5-φ88PelletofcottonseedhullHighfibrefeedφ5-φ89PelletofturfHighfibrefeedφ5-φ8WARM TIPSHow to maintain and inspect the ring die?1.The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as aresult of tramp metal;2.Material should be evenly distributed across the whole working area;3.Make sure that all holes work uniformly, opening the clogged holes if necessary;4.When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.FAQ:1.Q:Are you atrading company or amanufacturer?A:We are amanufacturer, which has almost 20 years of experience in this industry.2.Q:How can Iget to your company?A:You can get aflight to Nanjing Lukou Airport.Then you can take the high-speed railway from Nanjing station to Liyang station. OrWe will go to pick up.3.Q:Do you have some foreign customers using your pellet mill die?A:Yes, we have.Our company has established business relationships with customers in South Africa, Canada,Vietnam, Argentina, New Zealand, Peru, India,Pakistan, Ecuador etc.4.Q:How long can your ring die be used?A:Our ring die has long service life.The service life time is about 1000-2000 hours.5.Q:What are the factors affecting the lifespan of adie?A:There are many factors affect the service life of adie:The composition of raw materialThe characteristics of raw materialThe moisture and fat content of material before pelletizingThe particle size of the mashThe heat conditioning of the mashThe pellet mill controlsMany others6.Q:How to buy your pellet mill spare parts?A:Just tell us the brand and model of your pellet machine, we will make the precise pellet mill spare parts for you.Welcome to visit us!